Passive mechanical damping and stiffness enhancement ==================================================== Constrained layer damping (CLD) ------------------------------- Carbon fiber CLD (structural) ^^^^^^^^^^^^^^^^^^^^^^^^^^^^^ - Carbon fiber plates bonded to steel plates - Applied only to load-bearing steel plates with high modal strain - Explicit locations: - spindle tower plates (both sides) - optional X-carriage side plates - Purpose: - increase structural damping - suppress bending modes - Not intended to significantly increase stiffness - Carbon fiber plates not used as mounting surfaces 3M damping tape (non-structural) ^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^ - Viscoelastic damping tape applied to thin sheet metal - Explicit locations: - enclosure inner sheet-metal panels - thin covers and noise-radiating panels - Purpose: - suppress panel ringing - reduce airborne noise - Explicitly not applied to: - precision interfaces - rails - force-loop components Epoxy granite (EG) ------------------ - Epoxy-based mineral composite used as internal damping filler - Composition: - epoxy resin - low-cost mineral aggregates - Filling strategy: - perimeter fill preferred - hollow core retained to reduce mass - Explicit locations: - X-carriage box-section beams: yes - Y-axis rail support beams: optional, evaluative - Purpose: - structural damping - acoustic attenuation - Stiffness contribution considered negligible Elastomeric isolation (PU) -------------------------- - Thin polyurethane layer introduced at selected interfaces - Explicit location: - between spindle housing and spindle mounting plate - Purpose: - isolate high-frequency vibration - reduce noise transmission - PU layer: - preloaded by bolting - not part of stiffness or compliance tuning - Not used at: - linear guide interfaces - force-loop structural joints