Electromechanical damping: piezo shunt damping ============================================== Purpose and scope ----------------- - Piezo elements used exclusively for **structural damping** - Function: - convert mechanical strain energy into electrical energy - dissipate energy in passive or semi-passive shunt networks - Piezo damping elements are **not used as sensors** - Sensing using piezo surface microphones is handled separately Piezo damping elements ---------------------- - Type: - piezo ceramic disks (PZT) - Mounting: - bonded directly to steel structure - Placement strategy: - bonded at **modal antinodes** of the spindle tower - placement determined by: - - modal analysis - experimental hammer testing - Number: - multiple elements distributed over dominant bending modes - Explicit locations: - spindle tower side plates - Not placed on: - spindle housing - spindle mounting plate - non-load-bearing panels Shunt networks -------------- - Each piezo element connected to an electrical shunt - Shunt types: - resistive (R) - resistive-inductive (R-L), if required - Baseline damping: - passive - independent of software - Failure behavior: - defaults to fixed, known-good resistance Instrumentation of shunts ------------------------- - Shunt circuits instrumented with: - piezo voltage measurement - piezo current measurement - ECU computes: - instantaneous electrical power - averaged dissipated power - Power data: - logged - visualized - used for tuning and validation Adaptive shunt tuning --------------------- - Shunt resistance adjustable via digital potentiometer - Tuning strategy: - slow supervisory loop - time scale: minutes - Algorithm characteristics: - small bounded resistance steps - comparison of dissipated power at neighboring settings - hysteresis and min/max limits - Purpose: - compensate for: - temperature changes - boundary-condition changes - structural aging - Adaptive tuning: - optional - fully disable-able - not required for baseline damping Interaction with other damping strategies ----------------------------------------- - Piezo shunt damping complements: - structural CLD (carbon fiber) - internal damping (epoxy granite) - Piezo damping targets: - specific structural modes - Not intended to: - replace passive damping - provide active vibration cancellation